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Let's find out where the problem came from.(ie., what was the bottleneck?) Explore the problem by identifying and examining the input and output rates to each processing step and determining which steps are at maximum capacity.Calculations on a simplified version of the problem showed that there are sufficient raw materials (inputs: water, malt, hops, and other ingredients) to more than double the capacity.Was the reasoning valid that the Rocky Mountain plant was really at maximum capacity and not able to produce any more beer?We need to gather information about the process.


Original text

Let's find out where the problem came from. Was the reasoning valid that the Rocky Mountain plant was really at maximum capacity and not able to produce any more beer? We need to gather information about the process. Were all the steps running at their maximum capacity or were there one or two steps limiting the output? (ie., what was the bottleneck?) Explore the problem by identifying and examining the input and output rates to each processing step and determining which steps are at maximum capacity. Calculations on a simplified version of the problem showed that there are sufficient raw materials (inputs: water, malt, hops, and other ingredients) to more than double the capacity. The first steps in the processing are mixing steps and the production capacity could certainly be increased in these steps However, after gathering more information, it was determined that the capacity of the "finishing steps" (e.g., packaging, waste stream discharge) could just not be increased from a practical standpoint in the existing plant. Consequently, a new problem statement was formulated as: "How can we increase the capacity of the finishing steps and meet the supply demands of the easterm market?

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